Title page for ETD etd-061899-095435


Type of Document Dissertation
Author GARCIA, Sandrine
Author's Email Address sandrine.garcia@isitem.univ-nantes.fr
URN etd-061899-095435
Title EXPERIMENTAL DESIGN OPTIMIZATION AND THERMOPHYSICAL PARAMETER ESTIMATION OF COMPOSITE MATERIALS USING GENETIC ALGORITHMS
Degree PhD
Department Mechanical Engineering
Advisory Committee
Advisor Name Title
Elaine P. Scott Committee Co-Chair
Yvon Jarny Committee Co-Chair
Bertrand Garnier Committee Member
Didier Delaunay Committee Member
J. Robert Mahan Committee Member
Martin Raynaud Committee Member
Zafer Gürdal Committee Member
Keywords
  • Parameter Estimation
  • Experimental Design Optimization
  • Thermal Properties
  • Thermosetting Materials
  • Anisotropic Composite Materials
  • Genetic Algorithms
  • Kinetic Parameters
Date of Defense 1999-06-04
Availability unrestricted
Abstract

Thermophysical characterization of anisotropic composite materials is extremely

important in the control of today fabrication processes and in the prediction of structure

failure due to thermal stresses. Accuracy in the estimation of the thermal properties can be

improved if the experiments are designed carefully. However, on one hand, the typically used

parametric study for the design optimization is tedious and time intensive. On the other hand,

commonly used gradient-based estimation methods show instabilities resulting in

nonconvergence when used with models that contain correlated or nearly correlated

parameters.

The objectives of this research were to develop systematic and reliable methodologies

for both Experimental Design Optimization (EDO) used for the determination of thermal

properties, and Simultaneous Parameter Estimation (SPE). Because of their advantageous

features, Genetic Algorithms (GAs) were investigated for use as a strategy for both EDO and

SPE. The EDO and SPE approaches used involved the maximization of an optimality

criterion associated with the sensitivity matrix of the unknown parameters, and the

minimization of the ordinary least squares error, respectively. Two versions of a general-purpose

genetic-based program were developed: one is designed for the analysis of any EDO /

SPE problems for which a mathematical model can be provided, while the other incorporates

a control-volume finite difference scheme allowing for the practical analysis of complex

problems. The former version was used to illustrate the genetic performance on the

optimization of a difficult mathematical test function.

Two test cases previously solved in the literature were first analyzed to demonstrate and

assess the GA-based {EDO/SPE} methodology. These problems included the optimization

of one and two dimensional designs for the estimation at ambient temperature of two and

three thermal properties, respectively (effective thermal conductivity parallel and

perpendicular to the fibers plane and effective volumetric heat capacity), of anisotropic

carbon/epoxy composite materials. The two dimensional case was further investigated to

evaluate the effects of the optimality criterion used for the experimental design on the

accuracy of the estimated properties.

The general-purpose GA-based program was then successively applied to three

advanced studies involving the thermal characterization of carbon/epoxy anisotropic

composites. These studies included the SPE of successively three, seven and nine

thermophysical parameters, with for the latter case, a two dimensional EDO with seven

experimental key parameters. In two of the three studies, the parameters were defined to

represent the dependence of the thermal properties with temperature. Finally, the kinetic

characterization of the curing of three thermosetting materials (an epoxy, a polyester and a

rubber compound) was accomplished resulting in the SPE of six kinetic parameters.

Overall, the GA method was found to perform extremely well despite the high

degree of correlation and low sensitivity of many parameters in all cases studied. This work

therefore validates the use of GAs for the thermophysical characterization of anisotropic

composite materials. The significance in using such algorithms is not only the solution to ill-conditioned

problems but also, a drastically cost savings in both experimental and time

expenses as they allow for the EDO and SPE of several parameters at once.

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